Transforming Shift Schedules to Boost Plant Efficiency
Circadian Case Study: Leading Auto Glass Manufacturer - Challenge: Analyze and Optimize Shift Schedules to Maximize Plant Potential
A major plant faced significant challenges with workforce fatigue, high turnover, and escalating medical costs due to outdated shift schedules. Employees were irritable and productivity was suffering.
The company struggled to resolve these issues until they implemented a comprehensive strategy.
By conducting a thorough workplace assessment, interviewing team members, and analyzing existing schedules, they developed a biocompatible shift schedule. This included team education sessions and facilitated a Shift Schedule Optimization Process. The result was a new schedule that not only improved employee satisfaction but also enhanced productivity and reduced turnover. This case study highlights the effective methods used to overcome shift scheduling challenges and unlock the plant's full potential.
